Overview
1. Requirement Analysis
As a kitchen appliance, the core requirements for microswitches in Joyoung pressure cookers include:
Safety in high-pressure environments: The switches must withstand high temperatures and pressures to prevent failure and potential safety hazards.
Frequent mechanical operations: The lid opening/closing and pressure valve actions require switches with a high lifespan (typically over tens of thousands of cycles).
Waterproof and oil-resistant: The kitchen environment demands switches with strong sealing properties.
Precise triggering: Ensuring the reliability of functions such as pressure control and power-off protection.
2. Solution
(1) Product Selection and Technical Compatibility
Model: ZingEar Micro Switch G6 series switches are used, featuring oil resistance and high temperature resistance.
Contact Material: Silver alloy contacts with low contact resistance and arc resistance ensure stability under frequent power cycling in high-pressure cookers.
High Mechanical Lifespan: Designed for an ultra-long lifespan (e.g., over 500,000 cycles), suitable for the lid being opened and closed multiple times daily.
(2) Safety Redundancy Design
Dual Power Cutoff Protection: The microswitch is linked with a pressure sensor; when abnormal pressure or temperature is detected, power is immediately cut off.
High-temperature resistant materials: The housing is made of flame-retardant PBT or nylon material, and the internal springs are high-temperature resistant and do not deform.
(3) Customized services
Structural adaptation: Customized switch travel and force based on the mechanical structure of the Joyoung pressure cooker (such as the lid locking mechanism).
Interface optimization: Provides terminal welding or plug-in connections to simplify the assembly process on the production line.
Advantages
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01High reliabilityThrough rigorous durability tests (such as tests conducted at 85℃ high temperature and 85% humidity environment)
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02ComplianceComplies with international certifications such as UL, VDE, and RoHS, and meets the export standards for small household appliances.